Engineering
& Fabrication
Allied Welding System's offers unmatched field scanning, in-house design and engineering, and trusted fabrication capabilities—all under one trusted name.
We Come to You with Precision
Our team utilize advanced 3D laser scanning equipment to capture high-accuracy measurements on-site. This allows us to reverse engineer and improve capabilities of worn systems — reducing your downtime and ensuring a perfect fit.
We specialize in reverse engineering existing equipment and structures—from duct runs and chutes to entire process lines. Once scanned, we generate detailed 3D models and fabrication-ready drawings in-house, giving you total control over replacements, upgrades, or new builds.
Our process ensures faster design timelines and no installation surprises.
Explore Engineered Components
Allied designs and fabricates the best long-lasting solutions for wear-related challenges in heavy industry. From steel selection to liner placement, every detail is based on what we know holds up in the field.
Explore our full range of engineered components by category below. Each system is tailored to the demands of your plant.
- Hoppers (feed, discharge, receiving)
- Chutes (transfer, impact, slide, side)
- Bucket elevators
- Belt scrapers and guards
- Conveyor skirting and liners
- Screw conveyors (straight, curved, segmented)
- Uploading claims and buckets
- Feeders (screw feeders, vibratory chutes)
- Rock boxes and impact deflectors
- Chip feeders, grit buckets
- Tripper plates
- Transfer point wear plates
- Clams, shovels, buckets
- Scrapers and scraper blades
- Straight pipe sections (lined/unlined)
- Elbows (short/long radius, smoothbend, segmented)
- Reducers (eccentric, concentric, stepped)
- Flanges and spool pieces
- Piping for slurry and pneumatic transport
- Suction lines
- Spray nozzles and flow inserts
- Discharge pipes
- Catalyst and feed nozzles
- Inlet and exhaust cones
- Feed pipe (flux change)
- Chrome carbide overlays
- Ceramic liners (alumina, silicon carbide, basalt)
- Rubber and urethane backed liners
- Rock box liners and deflector bars
- Baffle plates and impact plates
- Target plates
- Flatbacks
- Breaker bars
- Grate and cutter bars
- Liner plates (hopper, chute, fan housings)
- Clinker dust plates
- Screen wear bars
- Crush liners (bowl, mantle, apron feeders)
- Truck box wear strips
- Receiving hopper liners
- Transfer chute liners
- Cladded wear plate systems
- Cyclone and cyclone liners
- Cyclone wear bands
- Dust collection ducting and fly ash systems
- Fan blades, liners, and housings
- Return air and ID fan blades
- Fan casings and shrouds
- Flap valves
- Diverters and gates (slide gates, rotary diverters)
- Distributor wear plates
- Access doors and cleanouts
- Anvil and side chutes
- Pipe turns
- Transition pieces (round-square, offset, multi-plane)
- Exhaust valves (blast furnace)
- Charging bin linters
- Push rams and shoes
- Skirt plates
- Pusher guides
- Floor liners
- Crash decks
- Welded assemblies and subframes
- Mounting skids and structural bases
- Trunnions and trunnion liners
- Lifting bells
- Piping for slurry and pneumatic transport
- Suction lines
- Spiders
- Leg assemblies
- Guides and rollers
- Table rolls and rolling mill guides
- Forks for ingot handling
- Upper furnace and wall protection plates
- Rotary lime kiln components (support rollers, lifter bars, chutes)
- Coke oven parts (crash decks, bin liners, skirt plates)
- Electric furnace: electrode holders, seals, charging box liners
- Ladle car desulphurization hoods and lance systems
- Raw material bin liners
- Blast furnace bells and protection plates
- Basic oxygen furnace hoods
- Custom pipe fittings in “T,” “Y,” and “S” configurations
- Custom flanged elbows and spool pieces
- Nozzles and insert plates
- Specialty transitions and segments
- Bailing machine liners
- Scrap charger liners
- Impeller sections
- Pump shells
- Swivels and troughs
- Sluice ways
- Rock boxes with reinforced wear linings
- Segment rings and ring components
We support a wide range heavy industries, — reach out to see how we can help with your specific application.
MINING
CEMENT & ASPHALT
fiberglass
ROOFING
PAPER & PULP
GLASS
REFINERIES
STEEL MILLS
DREDGING
Have questions or need a solution? Reach out to us today for expert advice tailored to your needs!
Allied Welding Systems in Dallas, TX is a leading provider of high-quality engineering components tailored to meet your unique mining and industrial needs. We fabricate top-grade engineered wear solutions at market-leading prices.
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